A formed surface grinder is a common precision grinding device used for machining flat and contoured surfaces. The following are several common forming surface grinding machine failures and their solutions:

1. Poor grinding effect:

Fault phenomenon: the surface quality of the workpiece after grinding does not meet the requirements.

Solution: First check whether the grinding stone is worn or loose, and if necessary, replace the grinding stone or adjust the position of the grinding stone. In addition, ensure that the workpiece holding device is firmly and correctly installed to avoid vibration during grinding. If the problem still exists, it may be necessary to adjust the grinding machine processing parameters, such as grinding speed, feed speed, etc.

2. The grinder is unstable or wobbly:

Fault phenomenon: The grinding machine is unstable or jitter during operation.

Solution: First check whether the base of the grinder is smooth and whether the fastening screws are loose. Ensure the mechanical structure of the grinder is stable. In addition, check whether the grinding stone shaft is balanced, and adjust the balance if necessary. If the problem persists, a more detailed inspection and repair of the grinder may be required.

3. Grinder electrical system failure:

Fault phenomenon: The electrical system of the grinder cannot work normally, such as starting problems or control system failures.

Solution: First check that the power supply is normal and make sure that the circuit and cable are connected correctly. Check whether the controller and sensor work properly, and replace the faulty parts if necessary. If the problem persists, it may be necessary to contact the grinder manufacturer or professional maintenance personnel for further diagnosis and repair.

4. Cooling system failure:

Fault phenomenon: The cooling system does not work properly during grinding.

Solution: Check whether the coolant in the cooling system is sufficient, and clean the filter or filter element to ensure the smooth flow of the coolant. Check cooling pumps and cooling lines for blockage or damage, and repair or replace them if necessary. If the problem persists, the relevant supplier or manufacturer may need to be contacted for further processing.

Please note that when troubleshooting the forming surface grinder, it is important to follow the safe operation procedures and operate according to the equipment's use and maintenance manual. If the above solutions do not solve the problem, it is recommended to contact the grinding machine manufacturer or professional maintenance personnel for help and support.